Depending on the size of the warehouse we are discussing; the energy costs related to the lighting withing and even outside the warehouse can vary. But no matter what size, shape, or capacity a warehouse operation runs out of they all have one thing in common and that’s lighting expenses.

This is a common struggle for facility managers: trying to save money with the money that they have. And upgrading or investing in a new lighting system although can save money and produce a positive ROI overtime; can cause troubles considering it costs money upfront.

This post is here to identify the main points and benefits of a good lighting technology (LED), how it can improve a warehouse or factory facility, and how you can actually cut the upfront investment costs down significantly to make the investment even more-so worthwhile.

Improve safety through a better lighting system. In almost every aspect of the word quality; LED is the winner, especially in industrial applications. Firstly, if you’ve ever (or are currently) experiencing an issue with flickering or buzzing lights inside or out of your facility: you most like have metal halide or HPS fixtures in place. With LED they will never flicker or buzz not even near the ending of their lifespan.

Secondly, if you are experiencing an issue with dim lights just a few years after you’ve installed your MH or HPS light sources; you are experiencing a negative side effect of having these technologies. They are susceptible to higher lumen depreciation at a much faster rate than LED products do. Don’t get it wrong though, LED products still do safely and securely.

Decrease lighting bill costs. Did you know that you are burning up energy that you don’t really have to be burning up? It’s true, technologies such as metal halide are literally eating up 50% more energy than you would be with LED products installed. If you could reduce your lighting bill costs by 50% or more, what benefits could you see? For starters it would improve your bottom line. Otherwise, if you are proud to be a green company this could be just another way to further that mission and prove you are doing everything is takes to cut down on waste as much as possible. The list could go on but the main benefit that makes almost every person want to make the switch to LED is the 50% or more reduction in lighting costs month to month.

More Ways to Decrease Your Lighting Costs

Here we list a few ways that you can actually decrease your investment cost on a new LED lighting system in your DesignLights Consortium is, in basic terms, your rebate will more likely be better than just DLC standard.

Longer bulb life = Less Maintenance. LED technology is know to last 2-3 or even 4 times longer than other light sources out there. By upgrading to an LED system in your warehouse you are reducing the amount of times you need to pay someone to replace your burnt out lights. This can get especially pricey since most warehouses have high bay lighting which is typically high in the air. If you have 30, 40, or 50+ lights this can get very expensive for a warehouse facility. By opting in for a longer life light source (such as LED) you are going to reduce your maintenance costs dramatically (by 2-3 times).

Some Common Questions

Here are some very common questions that we are asked regarding lighting for a warehouse:

What exactly are the lighting fixtures used in warehouses and factories?

While an office in a warehouse will use the same lighting as any other office would (panels and tubes), the main floor and area of the warehouse is what we are talking about.

Typically people install high ceiling spaces.

What is a retrofit? And should I retrofit?

The electrical panel inside of your home or office is where the breakers (or sometimes called switches) are located.  This is the “heart” of your electrical system.  Just like the heart inside of your body, if this major organ does not work properly, your blood circulation and limbs don’t stand a chance.  You could look at your electrical wiring as being your blood vessels and your appliances as being your limbs.  If your electrical panel, “aka” heart, is healthy and strong, your electrical wiring will operate properly, allowing all of your appliances to last longer.  Beware of old electrical panels; these could become a hazardto your home or business.

Like upgrades in the cell phone industry, the electrical industry has developed great new ways to serve and protect home owners. One of the best inventions of the past few decades is the GFI outlet.

What is a GFI outlet?

GFI stands for fault circuit interrupter. In layman’s terms it is the little button that sits between the two outlets in a double wall outlet. Some of these have a red test button and white set button and others have two white buttons.

What this means for those who have these new breakers is that instead of blowing a fuse or tripping a circuit breaker during an overload, the button will pop out and there will be no electricity in that outlet. It also will react if an electrical device comes in contact with water eliminating the possibility of shock.

You will find these safety devices around areas that may be subjected to damp areas like bathrooms, kitchens, hot tubs, swimming pools and outside plugs.GFIs are installed on electrical outlets to regulate power and direct currents. In most areas they are required by code to be placed in strategic areas.

What could be wrong?

There could be several different issues. However, we need to inspect a unit. It is not an answer we can readily answer over the phone. It could be the actual receptacle and it could be wiring leading to the receptacle. It is not a DIY job. This is a job for someone who knows how to cut the current so there are no live wires and investigate wall deep.

Underwriter’s Laboratories, LLC says, “By installing GFCIs in every home in the United States, the U.S. Consumer Product Safety Commission estimates that more than two-thirds of the approximately 300 electrocutions occurring each year could be prevented.”

A working unit could save your life or the life of one of your family members. You want a license, bonded professional to handle this repair.

Things to tell your electrician

There are things you can check prior to the arrival of your service professional which may give him a head start on repairs. Are all other outlets in the area active or not? Have you checked your circuit breaker to see if it has not shut down the zone?

There is another thing to keep in mind. If you have an older home or condo you can have new GFI’s installed where you need them – in the bathroom, kitchen or wherever. It is an investment in the value of your home and your peace of mind.