One of the main stays in Industrial and Commercial Lighting has been the Metal Halide Bulb. It is common in Indoor Fixtures, such as High Bays, Canopy Lights, Garage Lights and Low Bays. It is

So you have a Metal Halide (or even High Pressure Sodium) light, and you want to convert to LED. You’ve done your research, you’ve been inundated with marketing materials that tell you what is the most important thing to consider (coincidentally it probably is something they think is important). And now you are left to make a decision. New or retrofit? What new versus retrofit. We sell both. Our retrofits perform as well if not better than new fixtures, but not all retrofit kits can make that claim. However, if your fixtures are old, leak, and have seen their better days, then by all means replace them. It does not make sense to buy a new fixture that includes a retrofit kit inside of it like some vendors will try and sell you. The engineering of some of the new fixtures are fantastic. However, the real reason you would want to consider retrofitting is because you have a significant investment in fixtures. Why not keep that investment? Retrofitting is extremely cost effective, especially our Look for the DLC Premium Symbol, it’s different than the DLC Standard symbol. And that gives you the quick notification that the light you are looking at is the most efficient.

And why does that matter. It’s simple. It will save you a lot more money. Let me do three comparisons for you. First a retrofit kit designed at 97 lumens per watt to replace a 400W Metal Halide bulb, a second at 102 lumens per watt and ours at 155 lumens per watt. Lets keep everything else the same. Cost of electricity, hours of use. The only thing different you will notice is the watts consumed and the lumens produced. For the record, our retrofit kit uses the least amount of energy in this test BUT also produces the most amount of light. We will use 12 hours a day operating time and .12 kw.h electricity cost

Calculation 1: 97 lumens per watt retrofit head, 135 watts, 13164 lumens

Savings per fixture per year over 400 watt Metal Halide: $170.82

Calculation 2: 102 lumens per watt retrofit head, 143 watts, 14600 lumens

Savings per fixture per year over 400 watt Metal Halide: $166.62

OK, so between the competitor options, you are neck and neck, the difference is so minimal you can make your decision based on whose website you like more

Calculation 3: 155 lumens per watt retrofit head, 100 watts, 15,776 lumens (this is our LED Retrofit Kit)

Savings per fixture per year over 400 watt Metal Halide: $189.22

So there is clearly a $18.40 savings over the first LED retrofit option and a $22.60 savings per fixture over the second LED Retrofit option. And, we produce more light!

We have 3 mini LED Retrofit Kits, 30W, 45W and 60W designed to replace up to 250W Metal Halide. We have 3 standard sized retrofit kits, 75W, 100W and 120W designed to replace from 250 Watt to 400 Watt Metal Halide. We have 2 Large Retrofit Kits, 150W and 200W, designed to provide more light than a 400W Metal Halide up to 750W Metal Halide. And we have 3 Extra Large retrofit kits, 280W, 320W and 350W, designed to replace 1000W Metal Halide.

To commemorate our fifteenth year, we are taking a look back at what life was like 15 years ago. Do you remember May 1999? It was a month of ups and downs. We gained Star Wars: The Phantom Menace but lost Shel Silverstein. Natural disasters of epic proportions and new leadership in world powers made the month one that would change the course of history. Legal precedents were established and technologies that we all utilize now were just being announced. Here are fifteen moments in history from fifteen years ago. Next stop: May 1999.

1. Bluetooth Is Announced

Early in the month, for about six days, 152 tornadoes ravaged the mid-west and eastern U.S. It was the worst in Oklahoma, with one F5 tornado – the second strongest recorded in U.S. history – that caused $1 billion in damage.

3. Goodbye, Shel Silverstein

In Milan, Italy, after 22 years of restoration work, Leonardo da Vinci’s newly-restored masterpiece The Last Supper was put back on display. This is an unforgettable moment in art history.

5. The Ancient Operating System

via wordpress.com

The Mummy, a horror adventure starring Brendan Frasier, was released in the U.S. in May 1999. Although the film was originally meant to be a low-budget horror series, it turned into a blockbuster hit.

7. Not So Entertaining Anymore

Star Wars: The Phantom Menace was released in theaters, and millions of children began having nightmares about red-eyed guys with horns chasing them with two-sided light sabers. And we thought Darth Vader was intimidating…

9. Italian Stallion of Politics

Teenie boppers lost their minds as they excitedly tore open the packaging on their copies of The Backstreet Boys’ newest release, Millennium.

11. Here’s SpongeBob!

Kansas City, Missouri, wrestler Owen Hart (Blue Blazer) fell 78 feet to his death while being lowered into a World Wrestling Federation ring during WWF Over the Edge.

13. So Long, Home Improvement

The Dow Jones Industrial Average closed above 11,000 for the first time in its history at 11,014.70. Many speculate in hindsight that this bump was actually artificially created by overlending and that in retrospect this was a warning sign for the future recession. It was a cause for celebration then: Now, it’s something from which we have hopefully learned a lesson. 

2. In order to open the headlight housing, it must be heated to soften the glue that seals it. Preheat the oven to 270 degrees Fahrenheit, and place the housing in the oven (top rack). Heat the housing for approximately seven minutes. Note that this time will vary by vehicle manufacturer and that you should be careful not to overheat your assembly. Also note that the headlight will be hot when removing it from the oven, so take care not to burn yourself.

*Please note that this can damage your headlight assembly and that you do so at your own risk.

4. LED angel eye installation will vary by headlight. In this instance, we mounted an

5. Place the second layer back in the housing to ensure that everything is aligned the way you would like. This is also a great time to clean the inside housing, as you will not be able to do so once you reseal it. The cleaner you get it the better; smudges and dirt will be more visible when the lights are on.

8. Now it’s time to reseal the headlight housing. Preheat the oven to 270 degrees again, place the layers together, and put the headlight in the oven (with halo rings installed) for seven minutes. Remove the headlight from the oven, and press the layers together firmly as you work around the lens to ensure all of the edges are sealed (this might require gloves, as the headlight will be somewhat hot). Be careful to only press on the edges so as not to warp the lens.

*Please note that this can damage your headlight assembly and that you do so at your own risk.

10. With the headlight housing installed, complete your wiring, and test connections to ensure proper installation. Be sure to tape/heat-shrink any wiring connections that were added, and clean up any loose wiring.